Industrial mixing is not an ordinary task. You may encounter a roadblock which may hinder production. There are a different set of issues for each application that you need to overcome. Here are some answers to help you avoid problems with an industrial paddle mixer.
Addressing General Problems in Mixing
You may encounter a variety of mixing problems which includes the incorrect state or texture of the product, lack of product’s output, and the quality that you desire. If you are attempting to find a solution for your industrial paddle mixer, you can start by defining the problem before you begin the process. A simple how and why can help.
Sinking the Impeller to the Bottom of the Tank Does Not Improve the Flow
Getting the product to properly flow is one of the significant issues in mixing. You want your product duly incorporated through the tank or vessel. The common mistake that you can make to overcome this is moving the mixing blade closer to the bottom of the tank.
Lowering the axial flow impeller, one of the most common blades, to the bottom of the tank will nullify the thrust of the propeller, which will worsen the flow. You can solve this by assessing the current mixer and making sure that you have the right size for the process. You should consider the vessel size or mixing tank, the ratio of the blade to tank, the RPMs of the shaft, horsepower, and the velocity of the flow.
You Don’t Need a Bigger Impeller
Another issue when it comes to industrial paddle mixer is using a larger mixing blade. It can draw more horsepower, which may result in overheating or burning of your motor. It will cause damage to the mixer’s component, such as fusing of the gearbox and wires.
If you are buying a new impeller, consider the blade width and the horsepower to help develop a successful configuration of the mixer. You can also factor in the gearbox, product viscosity, and the size of the tank.
Increase Horsepower Does Not Equate Success
Industrial mixers are not the same as sports car wherein the more horsepower, the better. The more power that you use, the more problems it’ll create. For you to address this, consider the amount of HP you need for the process. It includes the viscosity of the product, the amount of torque, and the desired outcome. The draw from the mixing propellers depends on the application that you are using.